Concrete pile crusher, also known as a hydraulic pile breaking machine or concrete pile head cutter, is a hydraulic attachment used to remove the top portion of concrete piles. It is used after piles are driven or cast to expose the steel reinforcement for connection to the foundation.
The YG pile crusher uses a modular design. Each module contains a hydraulic cylinder and chisel. The modules are bolted together in a ring around the pile. When hydraulic pressure is applied, all cylinders push their chisels inward simultaneously, crushing the concrete. The process takes only seconds.
The main advantage is speed – a pile can be broken in 10‑20 seconds, compared to 10‑20 minutes with a jackhammer.
If you are looking for an efficient solution for pile‑head demolition projects, feel free to contact us for detailed specifications and quotations.
YG Concrete Pile Crusher – Key Specifications
Here are the complete parameters for the modular pile breaking system. The total weight and pile diameter range depend on how many modules you combine.
| Single-module weight | PCS | 4 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 |
| Combination of the total weight | KG | 1600 | 2640 | 2970 | 3300 | 3630 | 3960 | 4290 | 4620 | 4950 | 5280 | 5610 | 5940 |
| Pile diameter range | mm | 400-600 | 600-800 | 800-1000 | 1000-1150 | 1150-1300 | 1300-1500 | 1500-1650 | 1650-1800 | 1800-1970 | 1970-2200 | 2200-2360 | 2360-2500 |
| Hydraulic excavator | T | 20T-30T | 30T-40T | Hydraulic system/pump station | |||||||||
| Max.Thrust | 300KN | Max.Cylinder required | 20L/min | Machinery Tonnage | ≥20T | Location pinΦ35 | |||||||
| Max.Cylinder Trip | 300mm | Chisel diameter | 110mm | Single module weight | 335KG | ||||||||
| Max.Cylinder Pressure | 300MPa | Max.Hoist Capacity | ≤500mm | Singlemodulesize | 1015*865*340mm | ||||||||
How Does a Hydraulic Pile Breaking Machine Work?
Step 1 – Assemble the modules. Bolt the correct number of modules together around the pile. The modules form a ring that matches the pile diameter.
Step 2 – Position and clamp. Lower the crusher over the pile using an excavator or crane. The modules clamp around the pile at the desired cutting height.
Step 3 – Apply pressure. Activate the hydraulic system (from your excavator or hydraulic pump station). Oil flows to all cylinders simultaneously. The chisels push inward, crushing the concrete.
Step 4 – Lift and remove. The crushed concrete falls away. The steel reinforcement is exposed and undamaged. Lift the crusher off, and move to the next pile.
The whole process takes 10-20 seconds per pile. No jackhammers. No dust. No vibration.
Types of Concrete Pile Crushers
| Type | Best For |
| Circular pile crusher | Round concrete piles |
| Square pile crusher | Square concrete piles |
| Fixed pile crusher | Single-size, high-volume work |
| Modular pile crusher | Variable pile sizes – most versatile |
| Row pile crusher | Multiple piles in a row – retaining walls, foundation walls |
Most popular: The modular type is the most versatile. You can add or remove modules to match different pile diameters.
7 Key Advantages of a YG Concrete Pile Cutter
- Versatile power sources. Can be powered by an excavator, a hydraulic pump station, or a loader.
- Safe operation. Workers do not need to be near the pile during breaking. No falling debris risk.
- Low noise. Unlike jackhammers, the pile crusher works quietly.
- Low operating cost. Fewer workers needed. Lower maintenance costs.
- Dual-purpose. The same modules work for circular and square piles.
- Easy transport. Compact design. Simple module assembly.
- Long service life. Built with high-quality materials for durability.
Core Components of a Concrete Pile Head Cutter
Each module contains:
- Hydraulic cylinder – Provides the crushing force.
- Chisel – Directly contacts the concrete. Diameter 110mm.
- Steel frame – Holds the cylinder and chisel.
- Mounting pins – Connect modules.
The complete system includes:
- Modules – The number you need for your pile size.
- Hydraulic hoses – Connect to your excavator or pump station.
- Control valve – Activates all cylinders simultaneously.
Where Can You Use a Hydraulic Pile Breaking Machine?
- High‑speed railway and bridge foundations – Cutting piles to the correct height for bridge piers.
- Industrial and residential building foundations – Pile head removal for commercial and residential construction.
- Road and infrastructure projects – Foundation work for highways and overpasses.
- Building demolition and renovation – Removing existing pile heads.
- Construction waste recycling – Processing broken concrete.
Conclusion – Break Piles Faster and Safer with YG
Concrete pile crusher is the most efficient way to remove pile heads in foundation construction. YG offers a modular system that covers pile diameters from 400mm to 2500mm. You buy the number of modules you need – from 4 to 18 modules. The crusher works on circular piles, square piles, and multiple piles in a row. It is powered by your excavator, or by a hydraulic pump station with a crane or loader. The operation is fast (10-20 seconds per pile), quiet, and safe – workers do not need to be near the pile during breaking.
YG Machinery also offers other foundation equipment and attachments. Contact YG with your pile diameter and excavator size. They will recommend the right concrete pile head cutter configuration and provide a quote.
Phone / WhatsApp / WeChat: +86 159 3715 3321
Email: admin@ygdemolition.com
Frequently Asked Questions
It removes the top portion of concrete piles to expose the steel reinforcement for connection to the foundation. Used in bridge, building, and infrastructure construction.
10-20 seconds per pile. Much faster than jackhammers.
No. Low-noise operation compared to jackhammers.
Yes. The modular design can be configured for square piles.
