A plastic recycling company in Poland processes post-consumer PET bottles. The company collects bottles from local recycling points. They needed a PET bottle flakes washing line to produce clean flakes for downstream use. The target capacity was 1,000 kg per hour. The final product needed low moisture and low impurities.
The company compared several PET recycling line offers. They chose a YG 1000KG model. The line produces flakes with moisture below 1% and impurities within 100–320 ppm.
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Technical Specifications of the PET Recycling Line
The machine delivered to Poland has the following parameters:
| Parameter | Value |
| Capacity | 1000 KG/h |
| Workshop size (L×W×H) | 70 m × 12 m × 6 m |
| Workers needed | 7–8 persons |
| Water supply (recycled use) | 7–10 ton/h |
| Final moisture | Max 1% |
| Flake size | 10–18 mm |
| Metal content | Max 20 ppm |
| Total impurity | 100–320 ppm |
The PET bottle flakes washing line includes washing, rinsing, dewatering, and drying stages. The line uses recycled water to reduce consumption. The workshop size is 70 m by 12 m. The line needs 7 to 8 workers per shift.
Selecting the PET Bottle Recycling Line
The Polish company needed a PET bottle flakes washing line with specific features. Key selection points:
- Capacity: 1,000 kg/h. This matches their bottle collection volume.
- Flake size: 10–18 mm. This suits their downstream extrusion process.
- Moisture: Max 1%. Low moisture reduces drying energy.
- Metal content: Max 20 ppm. This protects downstream equipment.
- Water use: 7–10 ton/h. The company has a water recycling system.
The machine was configured with a hot wash tank and a friction washer. The line also includes a floatation tank to separate caps and labels. The company chose this configuration after a sample test.
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Performance of the PET Bottle Flakes Washing Line
The PET bottle flakes washing line has run for 3 months. The company operates 16 hours per day.
Performance data:
| Item | Result |
| Output | 1,000 kg/h |
| Flake size | 10–18 mm |
| Moisture | 0.8–1.0% |
| Metal content | 15–20 ppm |
| Total impurity | 150–300 ppm |
| Water use | 8–9 ton/h |
| Workers per shift | 7–8 |
| Downtime | 2 days for screen cleaning |
The PET bottle flakes washing line produces consistent flakes. The moisture stays below 1%. The metal content is within the 20 ppm limit. The company runs two shifts per day. The line needs screen cleaning every 5–7 days.
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Maintenance of the Pet Recycling Line
The machine requires regular maintenance:
- Daily: Check water filters and spray nozzles.
- Weekly: Clean screens and inspect belts.
- Monthly: Check bearings and gearbox oil.
- Every 3 months: Replace worn screens and check pump seals.
The PET bottle flakes washing line uses standard parts. The Polish company keeps spare screens and nozzles on site. Maintenance takes about 2 hours per week. The line has not needed major repairs in 3 months.
Customer Feedback on the PET Bottle Recycling Line
The Polish company shared this feedback:
“We needed a PET bottle recycling line with low moisture and low impurity. This line meets our targets. The flakes are clean and consistent. The machine is easy to operate. Our workers learned it quickly. We are satisfied with the performance.”
The company noted that the machine reduced water use compared to their old system. The line also lowered impurity levels in the final flakes.
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Plastic Bottle Recycling Line Sold to Poland
The machine has completed its first 3 months of operation. Key outcomes:
- Model: 1000KG/h machine
- Output: 1,000 kg/h
- Flake size: 10–18 mm
- Moisture: Max 1%
- Metal content: Max 20 ppm
- Total impurity: 100–320 ppm
- Workers: 7–8 per shift
- Downtime: 2 days for screen cleaning
For Polish recyclers needing clean PET flakes, the YG PET bottle flakes washing line offers a practical solution. The machine range covers 300KG, 500KG, 1000KG, and 2000KG capacities. The machine can be configured for different workshop sizes and water supply conditions.
Contact us today to select the right plastic bottle recycling line for your capacity and quality requirements.
